Supercharging Chips by Integrating Optical Circuits

Optical CMOS process could break communications bottleneck

2 min read
Photograph of the bulk silicon electronic-photonic chip designed by the MIT, UC Berkeley and Boston University team.
Photo: Amir Atabaki

A new way of building optical circuits on ordinary computer chips could speed up communications between microprocessors by orders of magnitude while reducing waste heat, increasing the processing power of laptops and smartphones.

“What we’re talking about is integrating optics with electronics on the same chip,” says Milos Popovic, a professor of electrical and computer engineering at Boston University. The method entails adding “a handful” of processing steps to the standard way of making microprocessors in bulk silicon and should not add much time or cost to the manufacturing process, Popovic says.

He, along with colleagues from the Massachusetts Institute of Technology; University of California, Berkeley; University of Coloardo, Boulder; and SUNY Polytechnic Institute, Albany, NY, described the method in a recent paper in Nature.

Their approach adds a thin layer of polycrystalline silicon on top of features already on the chips. The same material is used on chips as a gate dielectric, but in a form that absorbs too much light to be useful as a waveguide.

To make a material more suitable for photonics, the researchers tweaked the deposition process, altering factors such as temperature, to obtain a different crystalline structure. They also took trenches of silicon dioxide, already used to electrically isolate transistors from one another, and made them deeper, to prevent light from leaking out of their polycrystalline silicon to the silicon substrate.

Using the approach, the researchers built chips with all the necessary photonic components—waveguides, microring resonators, vertical grating couplers, high-speed modulators, and avalanche photodetectors—along with transistors with 65-nm feature sizes. A laser light source would sit outside the chip. The photodetectors rely on defects that absorb the photons. The chips were built at the 65 nm node because that is what the semiconductor manufacturing research fab at SUNY Albany is capable of, but Popovic says it should be easy to apply the same processes to transistors being made with much smaller features.

Many of the same researchers had come up with a process for integrating photonics on chips in 2015, but that only worked on more expensive silicon-on-insulator processors. The vast majority of chips are made using bulk complementary metal-oxide-semiconductor technology, which this new technique addresses.

The reason this is all necessary is that computer makers are increasingly relying on multicore chips; graphical processing units used for gaming and artificial intelligence can contain hundreds of cores. The copper wires that carry databetween cores are the major bottleneck for speed, as well as producing a lot of waste heat.

“A single electrical wire can only carry 10 to 100 gigabits per second, and there’s only so many you can put in,” Popovic says. By contrast, splitting the signal into many wavelengths could allow a single optical fiber to carry 10 to 20 terabits per second. And at the tiny distances between microprocessors, optical losses are basically zero, so the system requires less power than copper.

This new method could lead to chips with increased processing power that would allow greater use of artificial intelligence techniques for pattern recognition. That could bring the facial recognition used in iPhones to less expensive smartphones, Popovic says, as well as create low-cost LIDAR sensors for self-driving cars.

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The First Million-Transistor Chip: the Engineers’ Story

Intel’s i860 RISC chip was a graphics powerhouse

21 min read
Twenty people crowd into a cubicle, the man in the center seated holding a silicon wafer full of chips

Intel's million-transistor chip development team

In San Francisco on Feb. 27, 1989, Intel Corp., Santa Clara, Calif., startled the world of high technology by presenting the first ever 1-million-transistor microprocessor, which was also the company’s first such chip to use a reduced instruction set.

The number of transistors alone marks a huge leap upward: Intel’s previous microprocessor, the 80386, has only 275,000 of them. But this long-deferred move into the booming market in reduced-instruction-set computing (RISC) was more of a shock, in part because it broke with Intel’s tradition of compatibility with earlier processors—and not least because after three well-guarded years in development the chip came as a complete surprise. Now designated the i860, it entered development in 1986 about the same time as the 80486, the yet-to-be-introduced successor to Intel’s highly regarded 80286 and 80386. The two chips have about the same area and use the same 1-micrometer CMOS technology then under development at the company’s systems production and manufacturing plant in Hillsboro, Ore. But with the i860, then code-named the N10, the company planned a revolution.

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