Epoxy Certified for UL 1203 Standard

UL 1203 certified epoxy for explosion-proof and dust-ignition-proof electrical equipment for use in hazardous locations

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Master Bond EP41S-6 meets UL 1203 standard for explosion-proof and dust-ignition-proof electrical equipment in hazardous locations.

Underwriters Laboratories (UL) 1203 is defined as the “Standard for Explosion-Proof and Dust-Ignition-Proof Electrical Equipment for Use in Hazardous (Classified) Locations." To certify an epoxy for the UL1203, sample castings are exposed to saturated vapors in air for the following chemicals:


UL then assesses the performance of each set of castings in the manner described above: for 168 hours of exposure to the chemicals noted. After exposure to these vapors, the castings in groups of 6 are observed for discoloration, swelling, shrinking, crazing, cracking, leaching, and dissolving. Also, the crushing force needs to be not less than 85 % of the original value in order for the product to be deemed to be suitable for use without exception.

Master Bond EP41S-6: Tested for UL1203

Master Bond EP41S-6 is a two part epoxy system, which resisted each and every chemical without exception, and therefore is suitable for use in Class I, Division 1, Groups A, B, C, and D, and Class II, Division 1, Groups E, F, and G, in accordance with the NEC (National Electrical Code), NFPA 70 (National Fire Protection Association).

The NEC classifies potentially explosive environments into 3 distinct classes: fire or explosion hazards from:

Class I – flammable gases, vapors or liquids,

Class II – combustible dusts, and

Class III – ignitable fibers.

Division 1 represents an area where flammable or hazardous conditions can exist under normal operating conditions.


A – Acetylene,

B – Hydrogen,

C – Ethylene, and

D – Propane;


E – Metal Dusts,

F – Carbonaceous Dusts, and

G – Non-Conductive Dusts

Master Bond EP41S-6 meets UL 1203 standard for explosion-proof and dust-ignition-proof electrical equipment in hazardous locations.

The optimal cure schedule for EP41S-6 is overnight at room temperature, followed by 6-8 hours of heat curing at 150-250°F. This compound features good flow properties, with a dielectric strength of 440 volts/mil for 0.125 inches thick specimens, making it ideal for sealing and potting applications for electrical feedthroughs across various industries.

Download the complete case studies and learn how this epoxy might benefit your application.

The Conversation (0)
This photograph shows a car with the words “We Drive Solar” on the door, connected to a charging station. A windmill can be seen in the background.

The Dutch city of Utrecht is embracing vehicle-to-grid technology, an example of which is shown here—an EV connected to a bidirectional charger. The historic Rijn en Zon windmill provides a fitting background for this scene.

We Drive Solar

Hundreds of charging stations for electric vehicles dot Utrecht’s urban landscape in the Netherlands like little electric mushrooms. Unlike those you may have grown accustomed to seeing, many of these stations don’t just charge electric cars—they can also send power from vehicle batteries to the local utility grid for use by homes and businesses.

Debates over the feasibility and value of such vehicle-to-grid technology go back decades. Those arguments are not yet settled. But big automakers like Volkswagen, Nissan, and Hyundai have moved to produce the kinds of cars that can use such bidirectional chargers—alongside similar vehicle-to-home technology, whereby your car can power your house, say, during a blackout, as promoted by Ford with its new F-150 Lightning. Given the rapid uptake of electric vehicles, many people are thinking hard about how to make the best use of all that rolling battery power.

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