PHOTO: Jeffrey Sauger/General Motors
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GM Vice-Chairman Bob Lutz shows off the
Chevrolet Volt concept car, a so-called series
hybrid, in which the batteries do all the work
and the gasoline engine merely recharges them.
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Detroit in January is cloudy and cold. But the city’s
annual North American International Auto Show is still
the only place to be for car buffs, people who know it
as an excellent showcase for new auto technology.
This year some 7000 journalists came to the show, and
there was a lot for us to cover. For instance, Audi,
BMW, and Volkswagen said they will sell vehicles using
Mercedes-Benz’s Bluetec system for reducing emissions
from diesel engines. And by 2008, the carmakers expect
to offer “50-state” diesels that meet even the limits
that California has set (and that several Northeastern
states have adopted).
But what stole the show was General Motors’
announcement that it will build cars that can accept a
new kind of hybrid electric drive, starting in 2010. The
news gave a much-needed shot in the arm to a company
that for the first time in 70 years is expected to sell
fewer cars than one of its rivals—Toyota.
Embodying the plan is the Chevrolet Volt, the first
“serial hybrid” concept car shown by a major
manufacturer. In a serial design, the engine has no
connection to the wheels at all. Instead, it turns a
generator that charges batteries, the batteries power a
motor, and the motor drives the car. The Volt is
designed to go about 64 kilometers (40 miles) on a
single charge, enough to cover many drivers’ daily
requirements without ever engaging the tiny, 1.0-liter
engine, whose only purpose is to serve as what GM calls
a “range extender.” Most of the time, the car would
recharge on wall current back in the garage—hence the
term “plug-in hybrid.”
Its 64-km range sets the Volt apart from today’s
hybrids. They run mainly on gasoline, or on gasoline
with an assist from electricity, and are capable of only
a few minutes of pure electric operation. That’s because
they rely on nickel-metal hydride batteries designed for
high peak power rather than for maximum energy storage.
The Volt, on the other hand, is designed for lithium-ion
batteries, the kind in laptops.
To make the concept into a production car, GM will
need something that it admits isn’t yet commercially
available: automotive-strength lithium-ion
batteries. Dozens of companies are working
hard to design and test them, but cars turn out to be
demanding customers, compared to consumer electronics.
Laptops and mobile phones don’t have to survive 64-km
side impacts, or work in temperatures from –30 °C to 249
°C (–22 °F to 480 °F) or during heavy dust storms. Worse
yet, lithium-ion batteries for autos must last 10 years,
through 4000 deep-discharge cycles—and when’s the last
time your laptop battery (or your laptop, for that
matter) lasted 10 years?
GM did say that it has signed R&D contracts with
two battery groups, and that it planned to design small
cars starting around 2010 to accept elements of the
drivetrain architecture outlined in the Volt. To find
out how serious the company is, just wait a year and see
whether it is testing a running version of the Volt
(right now, the concept can do little more than sit on
its pedestal).
One thing is clear: GM is not thinking of this
technology as a niche product. Unlike the EV1
two-seater, its all-electric production car of 10 years
ago, the Volt is a four-seat, four-door sedan—the “sweet
spot” of the small-car market—and its electric motor
produces 120 kilowatts of peak power and 320
newton-meters of peak torque, powered by a
16-kilowatt-hour lithium-ion battery pack.
It was ironic that GM staked so big a claim in the
“green” car game at the same show where Toyota—known for
its hybrids—launched the dual-cab CrewMax version of its
new Tundra full-size pickup truck, perhaps the heaviest,
thirstiest vehicle it has ever sold.
Ford, too, unveiled a serial hybrid concept at
Detroit, but instead of using an engine and a generator
as a range extender, it chose a Ballard hydrogen fuel
cell. The concept is called the Airstream, after the
iconic streamlined silver travel trailers, which it
resembles. Featuring asymmetric windows and an entire
body side that lifts up—from white plastic seats to a
so-called modern lava lamp the size of a fire hydrant,
which showed soothing flame images on a circular
LCD—this hyper-mod minivan has a radical style and
interior décor that largely overshadows its power train.
Ford did not announce plans to produce any of the
Airstream’s technologies, however.