Rhone Resch stood at the microphone in a conference
room in Cambridge, Mass., and asked for a show of hands.
“How many people here,“ he demanded, “have a solar
system on the roof of their house or their business?”
Not more than a dozen people responded. “Now, how many
people want
to have a solar system on the roof of your house or your
business?” This time every hand went up, accompanied by
some sheepish chuckling.
“People want to have solar,” explained Resch, the
president of the Solar Energy Industries Association,
based in Washington, D.C. “There’s an incredible
untapped demand here.”
To judge by the discussion at MIT’s Energy 2.0
Conference, held in early March, the public could well
get its way. The conference brought entrepreneurs and
inventors together with financiers to discuss not just
advances in renewable fuels but in unconventional oil,
hybrid cars, and climate change policy. Though at times
the conference seemed uncertain about the prospects for
other renewable fuels, its forecast for solar power was
surprisingly sunny.
Most of the interest centered on using photovoltaic
cells to directly convert sunlight into electricity.
Manufacturers are still struggling to wring more
electricity from a given stretch of silicon on such a
cell. Still, they have cut the cost of the cell itself
by just over 80 percent since 1980, to US $4 per watt.
And to hear industry officials and analysts tell it, the
costs are falling so fast that they will sooner or later
reach parity with the costs of electricity from the
grid.
In the past two years alone, SunPower Corp., in San
Jose, has reduced the amount of silicon per watt from
12.5 grams to just 7, according to the company’s
president and chief technical officer, Richard Swanson.
“Over the past five years, we’ve pulled half of the
silicon out of the process,” he says, “and we expect
that to continue.”
One reason for the push to economize on silicon has
been the global silicon shortage that arose in 2005, due
in part to increased demand in Germany for solar energy.
This was actually a blessing in disguise, says Swanson,
because it forced companies like his to make do with
less raw material. Resch predicted that suppliers will
triple the capacity dedicated to solar applications by
2010, allowing “almost unlimited growth for the solar
industry in the next decade.”
Meanwhile, the business has started attracting big
players from other industries—firms that “spend a
billion dollars per year on R&D,” as Charles Gay,
corporate vice president and general manager of Applied
Material’s newly formed Solar Business Group, put it. He
ought to know, because Applied Materials, in Santa
Clara, Calif., is itself the world’s largest supplier of
machinery for making semiconductors. Gay recalled that
when he opened his first solar factory in 1980, the
total production of each of the plant’s two lines could
generate just half a megawatt a year. By 2000, a single
factory line’s output could generate 5 MW a year, and by
2005, the number reached 50 MW.
“At 50 MW a year, a whole new family of tools has
become available—equipment from the flat-panel display
industry, from the glass-coating industries, and from
other industries that previously were not relevant to
solar,” he says, because they worked on such a large
scale. Gay showed a photograph taken a few weeks earlier
of an enormous machine appropriated from flat-panel
display fabrication that applies a thin silicon coating
to a 5-square-meter sheet of glass.
“Every three days, one of these systems is shipped
out of our facilities in northern California,” he says.
“Every three days, this would have the throughput of
about 50 MW. We buy more aluminum each year than Boeing
does to build airplanes to make these kinds of tools.”
One continuing problem is that it costs as much to
install the panels as it does to make them. Installation
costs thus constitute “the low-hanging fruit in this
whole thing,” Swanson says. In the United States, he
explained after the conference, the installation
industry is fragmented among small firms whose costs are
high because their volumes are low. “There’s a lot of
sales-related overhead. There are a lot of installation
inefficiencies.”
SunPower, for one, has packaged its panels into a
kit. “Everything you need on-site—all of the conduit,
wires, connectors—is in one box,” Swanson says. The next
generation of panels, he adds, will be simpler to mount
on a variety of roofs. He says that installation costs
will be halved by 2016.
By then, he claims, solar electricity will cost the
end user 13 to 18 cents per kilowatt-hour, depending on
the region, on how the project is financed, and on the
assumption that the panels will have a 25-year life.
That’s equal to or even cheaper than the cost of
electricity delivered across the grid. (The U.S.
Department of Energy, however, predicts that grid
electricity will cost just under 9 cents per
kilowatt-hour in 2015, a little less than it does today.)
An added advantage of a photovoltaic unit mounted
on a roof is that it insulates the end user from network
disruptions, such as those that struck the Northeast in
the summer of 2003. “Ultimately, my bet is that the
infrastructure doesn’t get fixed fast enough,” says
General Electric chairman and CEO Jeffrey Immelt. “So if
I had one dollar to invest in infrastructure versus
distributed technology, it goes to distributed
technology.”
Unfortunately, distributed power requires the
consumer to make a big up-front investment. “Solar is
the ultimate capital good, and historically the way
we’ve been selling solar panels is to ask the customer
to basically pay their utility bill for the next 30
years all at once,” Gay says.
That’s where people like Jigar Shah come in. In
2003, Shah founded SunEdison, in Beltsville, Md., a firm
that installs and manages solar arrays for governments
and businesses. Customers pay only for the solar power
they use over a 20-year term, at fixed rates no higher
than they paid for grid electricity at the outset.
SunEdison owns the panels and covers all the costs.
With backing from New York City–based Goldman Sachs
Group, among others, SunEdison has put solar systems on
the roofs of over a hundred Staples, Sure Save
Supermarket, and self-storage warehouses, mainly in
California and New Jersey.
Shah said the financial markets are already
responding. “The cost of capital that SunEdison is able
to get today is less than the cost of wind farms, far
less than the cost of natural gas, and far less than the
cost of coal,” he says. “And the reason for that is
because I don’t have variability. If you’re a guy who’s
investing in mortgage-back securities right now because
you want a low-risk, stable rate of return, are you
going to invest in natural gas power plants?”